Design for Manufacture & Assembly
Save yourself from manufacturing and assembly nightmares!
You have a design and are confident to move it to manufacturing. Congrats! Designing a product is hard. You’ve got a brilliant design and you’re ready to manufacture thousands of orders. But wait a minute. Have you ever thought of how it will be manufactured? How will your brilliant idea become an actual product?
Sometimes the brilliant idea of a product has to become thousands and thousands of pieces on the production line. To produce anything in volume requires manufacturing knowledge and skills.
We are a team of engineering professionals with many years of experience in design and manufacture. We exist to help you overcome the barriers that could stop your product from reaching the market.
The product design must be manufacturable and easy to assemble.
Design for Manufacture (DFM) is making sure that your product will be manufacturable after you have created the design. It is a major step during the early phases of developing a new product. DFM ensures your product will be cost-effectively and efficiently produced in volume without sacrificing quality and performance.
Design for Assembly (DFA) is about making sure that your product’s design simplifies the assembly process. DFA ensures that all the components of your product fit together, and you can assemble them as you designed them. Also, it ensures that the assembly is simple enough to be performed quickly and reliably by the intended workers.
But how to know if you need professional help?
Knowing that you need professional service can help with your product’s performance in the long run. When do you need help?
- Do you want to produce your product in affordable volumes?
- Are you looking for a way to decrease the number of parts in your product?
- Do you want to increase reliability?
- Do you wish to reduce manufacturing and assembly costs?
- Are you looking for ways to decrease product weight?
- Or do you want to increase quality?
If yes, then considering DFM and DFA at the earliest stage of design is what you need to do. Our DFM and DFA service will help you identify and solve problems early in the design phase.
Design your product right from the first time with our help!
DFM and DFA are important steps in the product development process. These two practices complement each other, because a well-designed product is easy to manufacture and assemble. With our help, you can:
- Reduce the number of product parts.
- Get a product design that is designed in detail by considering how they assemble with each other and the end-product.
- Reduce product weight through material selection.
- Reduce product weight through designing each one part of your product separately.Â
- Get an estimate of manufacturing cost at each design stage.
- Make design changes at the early stages without worrying about the financial aspect.
- Reduce assembly cost through designing specific fixtures.
- Increase product quality by considering the manufacturing process in the design.
- Improve production time through designing a product that is easy to assemble.
- Know about potential problems early in the design process, thus reducing design cost, manufacturing issues and time to market.
Availing this service early in product development is crucial for successful first-run production. We’ll help you design your product right the first time, on budget and on schedule. Our DFM/DFA service is not just a simple analysis of your current design. We analyze and test your product in our lab and provide you with an actionable report to make the design better.
Contact us today to avail our service.
Our Product Engineering services include:
Engineering Computer Aided Design (CAD) & Mechanical Design
Design for Manufacture & Assembly
Material selection
Product Documentation
Research & Development (R&D)
